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Pneumatic Flash Butt Welding Machine

Pneumatic flash butt welding machine

Flash Butt Welders are designed for high volume and quality manufacturing wheel rims.

Construction :

Rigid Fabricated Frame - Minimum Deflection

Encapsulated Welding Transformer - Longer Life

Low impedance Secondary Circuit - Higher Welding Capacity

Features :

Direct acting lever arm clamps with cylinders placed away from flashing zone.

Low friction, accurately aligned movement of Platen.

Motorized Unit with variable Speed for Controller Flashing.

Pneumatic Wedge type Upsetting Mechanism for High Upsetting Force Instantaneously.

Accurately Machined Toolings to match with Rim Profile.

Automatic Machine Sequence Control for High Productivity.

Thyristor Power Control with Tap Switches on Transformer for Optimum Weld joint.

Machine Data :

Machine Type FBM 50 FBM 100
Bicycle/Moped Rims Motor cycle Rims
Rating at 50% duty cycle KVA 50 100
Clamping force ( Max.) kg. 1300 3000
Upsetting force ( Max.) kg. 2000 4000
Minimum diameter of Rim mm 300 450
Machine Dimensions (L x W x H) m 1.5 x1.3 x 2 1.5 x13 x 2

Machine Installation Data :

Power Supply Volts 415 415
Freq (Hz) 50 50
Phase 1 (2Lines) 1 (2Lines)
Disconnect Fuse (HRC) rating
Supply Cable Size Cu - 1 Core
Amps 250 400
mm2 70 / Line 120 / Line
AI - 3 Core mm2 120 185
Water Supply (Pressure 3 kg/cm )
0 Soft Water (Inlet temp. < 30 C)
Lit/min. 40 40
Air Pressure max. kg/cm 7 7

Machine Size :

Dimentions
Height mm 2000 2000
Width mm 1300 1300
Length mm 1500 1500
Weight (approx) kg. 2250 2250